Qhov twg Particles ua Armor
Nyob rau hauv kev sib tsoo ntawm qhov sib tsoo ntawm cov molten ceramic thiab hlau substrate, peb engineers nto tawm tsam physics. Qhov no tsis yog txheej txheej - nws yog molecular - qib kev txhawb zog, hloov qhov tsis zoo rau hauv kev tsis muaj peev xwm.
"Kev lag luam cov qauv ntsuas nres qhov twg thermal stress pib. Peb pib muaj -engineering interfaces uas tsis tsuas yog tiv taus tab sis vam meej nyob rau hauv cov xwm txheej lwm tus tsim kom zam."
- Dr. Chen Wei, Tus Thawj Coj ntawm Surface Engineering, 18 patents hauv thermal spray technology
| Cov txheej txheem nyob | |
| Particle Velocity | 801 m/s |
| nplaim taws kub | 3,050 degree |
| Txheej ntom ntom | 99.5% |
| Bond Strength | >85 MPa ua |
| Hardness nce | ↑500% |
| Hnav Resistance | ↑300% |
Txheej Tsev Neeg - Engineering Solutions Matrix
Xaiv cov cuab yeej zoo tshaj plaws rau koj qhov kev sib ntaus sib tua tiv thaiv hnav, corrosion, thiab huab cua puag ncig
Key Performance Parameters |
|
| Hardness (HV0.3) | 1250-1400 |
| Bond Strength | 80-100 MPa |
| Porosity | <0.8% |
| Max kub | Tsawg dua lossis sib npaug li 540 degree |
Key Performance Parameters |
|
| Kev Pabcuam Kub | 1200℃+ |
| Thermal conductivity | 1.5-3.0 W/m·K |
| Thermal Cycles | 300+ |
| Oxidation Resistance | <10μm/100h |
Key Performance Parameters |
|
| Contact Angle | >150 degree |
| Kev sib txhuam coefficient | <0.1 |
| Ua raws li FDA | Yog lawm |
| Resistivity Range | 10^-5 - 10^12 Ω·cm |
Txheej txheem Advantage decoding
Lub 70% zais cia tshaj li cov pa thermal txau tshuab
Ua ntej thawj particle hits, peb engineers lub substrate. Peb cov cuab yeej siv tshuab ua kom lub ntsej muag tsim tau 50-100μm ua haujlwm tau qhab nia interface-tsis yog cov hlau ntshiab lossis cov xim ntshiab, tab sis ib qho chaw sib xyaw uas muaj kev ntxhov siab thiab kev sib txuas yog molecular.
Laser Micro{0}}texturing: Tsim kom muaj qhov zoo tshaj plaws mechanical interlock nto topography
Tsawg-siab Plasma Cleaning: Nto lub zog tau nce mus rau 72 dynes / cm rau kev ntub dej zoo meej
Nano- nplai Hloov Txheej Txheej: Ua ntej- tso 50nm daim ntawv cog lus txheej ntawm magnetron sputtering
Tiag - lub sij hawm saib xyuas thiab kev hloov kho ntawm 12 cov txheej txheem tseem ceeb ua kom muaj kev sib raug zoo, siab - cov txheej txheem zoo tsis hais txog qhov geometry lossis ib puag ncig.
Particle kub
2,800 degree
Particle Velocity
850 m/s
Substrate Temp
150 ± 10 degree
Thickness Uniformity
±5%
Los ntawm raws li - txau roughness ntawm Ra 3μm rau daim iav-zoo li tiav ntawm Ra 0.05μm, peb cov txheej txheem ntau- cov txheej txheem ua tiav ua kom pom cov yam ntxwv zoo rau txhua daim ntawv thov.
Precision Sib Tsoo: Pob zeb diamond log nrog kev tshem tawm tus nqi tswj rau 1μm / dhau
Ultrasonic{0}}pab Polishing: Tsis yog- txoj kev tiv tauj kom ua tiav Ra < 0.1μm
Hydrodynamic Honing: Complex internal channel nto xov
Laser Micro{0}}engraving: Precise txheej thickness tswj rau ± 10μm
Kev Tshawb Fawb Kev Tshawb Fawb
Cov ntaub ntawv- tau tsav kev ntseeg siab los ntawm kev sim ua tiav thiab siv tau
- Mechanical Properties
- Environmental Durability
- Kev Pabcuam Simulation
- Case piv
Mechanical Properties Verification
Kev ntsuam xyuas txhua yam ua kom muaj kev ncaj ncees ntawm cov txheej txheem nyob rau hauv huab cua
85-110 N
Scratch Test Critical Load (Lc2)
2.5-3.2%
Khoov Strain
txwv
>5,000
Impact Cycles
ua 5j
<5μm
Fretting Wear Depth (1M voj voog)
Application Engineering
Kev lag luam- cov txheej txheem txheej txheej tshwj xeeb rau kev ua haujlwm hnyav
Roj & Roj
H2S / CO2 corrosion, siab siab, tsis tshua muaj kub, khoom particle yaig
- HVOF WC-CoCr + Sealant Treatment
- 3000m Qhov tob- hiav txwv Valve: Lub neej txuas ntxiv los ntawm 2 txog 10 xyoo
- North Sea Offshore: 5 xyoos xoom xau
Lub zog tiam
Kub kub oxidation, thermal qaug zog, khoom particle yaig
- Multi- txheej MCrAlY + YSZ Thermal Barrier
- 700℃Ultra-supercritical tsob nroj: Efficiency +2.5%
- Thermal Cycling: 500 cycles yam tsis ua haujlwm
Kev ua tshuaj lom neeg
Acid / alkali corrosion, abrasion, siab kub
- PTFE Composite Txheej
- Cr3C2-NiCr rau kub corrosion
- Titanium Dioxide Production: Lub neej ntawm 3 mus rau 24 lub hlis
Mining & Metallurgy
High hardness particle abrasion, cuam tshuam, hnyav hnav
- Ultra-thick WC-Co (txog 3 hli)
- Gradient Composite Txheej
- Hlau Ore Slurry Valves: Cov nqi seem txo los ntawm 65%
Technology & Research Frontier
Cov peev xwm tam sim no thiab kev tsim kho tshiab yav tom ntej hauv kev tsim vaj tsev saum npoo av
7 different HVOF systems covering all material families. Proprietary powder feeder design with >75% kev siv. Kev soj ntsuam zoo hauv online nrog rau qhov tiag - lub sijhawm hloov pauv.
Siab -lub zog plasma tshuab nrog kub txog li 15,000℃. Haum rau cov ntaub ntawv refractory zoo li zirconia. Tsawg-siab plasma spray (LPPS) rau cov ntaub ntawv reactive.
Solid-state deposition with no phase transformation or oxidation. For temperature-sensitive materials (Cu, Al, Ti). Bond strength >150 MPa.
Bond zog mus txog metallurgical bonding. Dilution tus nqi<3%. For critical components requiring maximum integrity.
Nano WC-Coatings nrog 30% hardness dua thiab 50% zoo dua toughness. Molecular-theem engineering rau kev ua tau zoo heev.
Microcapsule thev naus laus zis rau kev kho kev puas tsuaj tsis siv neeg. Ntxiv kev pab cuam lub neej nrog txo kev txij nkawm. Smart coatings nrog kev sib xyaw sensors.
Npaj rau Armor Koj Cov Khoom Tseem Ceeb?
Kev sab laj ceev
Teb ob peb nqe lus nug txog koj daim ntawv thov kom tau txais cov lus pom zoo ua ntej txheej thiab cov ntaub ntawv zoo sib xws.
Kev tsom xam tob
Upload koj daim duab kos duab thiab kev xav tau. Tau txais daim ntawv qhia txog kev daws teeb meem hauv 72 teev.
Kev paub Center
Nkag mus rau peb cov kev pab cuam: xaiv cov lus qhia, cov ntaub ntawv tshawb fawb, cov ntaub ntawv kev ua tau zoo, thiab cov kev sib tham txhua hli.
Txheej Xaiv Tus Pabcuam
1. Kev khiav hauj lwm qhov kub thiab txias
- <400°C
- 400-800 degree
- 800-1200 degree
- >1200 degree
2. Hom Kev Ua Phem Tseem Ceeb
- Hnav/Abrasion
- Corrosion
- Kev yaig
- Thermal Fatigue
Tau txais koj cov kev cai txheej txheej
Txheej txheej txheej
HVOF, APS, LPPS, Txias Txias, Laser Cladding
Txheej Thickness Range
0.05mm - 3.0 hli
Bond Strength
>80 MPa (txog 150 MPa)
Hardness Range
300 HV - 3, 500 HV
Qhov Loj tshaj plaws
Ø 2.5 m × 4 m Length
Kev kuaj muaj peev xwm
Tag nrho -kev xeem txheej txheej, CNAS tau lees paub
Kev cog lus zoo
±10%
Txheej Thickness Uniformity
<1%
Porosity (Standard)
100%
Traceability
24/7
Kev pab txhawb nqa