Taw qhia: Yuav ua li cas txoj hmoo ntawm lub steel ingot txiav txim siab kev nyab xeeb ntawm lub Hoobkas?
Thaum cov hlau ntxhib hlau ingot yug los ntawm lub cub tawg, nws sab hauv micro- ntiaj teb nyob rau hauv chaos: coarse grains yog randomly teem, cov ntsiab lus yog unevenly faib, thiab voids thiab inclusions yog muab zais rau hauv. Yog tias ua tiav ncaj qha rau hauv lub pob valve hauv lub xeev no, nws zoo li tso lub pob zeb tawg ntawm qhov tseem ceeb ntawm qhov siab - lub raj xa dej siab - ib qho kev tsis zoo ntawm lub microscopic tuaj yeem dhau los ua qhov pib ntawm kev puas tsuaj puas tsuaj nyob rau hauv kev sib hloov tsis tu ncua.
Kev ntseeg tiag tiag pib nrog kev hloov kho ntawm cov hlau sab hauv tus ntsuj plig. Qhov no tsis yog ib qho kev hloov pauv yooj yim hauv daim ntawv, tab sis yog kev hloov pauv ntawm cov ntaub ntawv muaj txiaj ntsighu ua precision forging thiab kev kho cua sov.Los ntawm kev siv cov rog dhau nws qhov kev txwv tsis pub dhau thiab kev tswj xyuas qhov kub thiab txias, peb yuam cov hlau siv lead ua cov qauv kom tau txais kev tsim kho tshiab, hloov lub "cov pob zeb nyuaj" rau hauv "lub pov haum core". Tongball suav hais tias txoj kev taug no yog "gene editing ntawm kev ua tau zoo" - ua ntej lub pob valve tuaj rau hauv kev sib cuag nrog thawj qhov nruab nrab ntawm qhov nruab nrab, nws qhov kawg muaj peev xwm tiv taus siab, qaug zog, thiab corrosion tau ua ntej -sau nyob rau hauv qhov hluav taws kub ntawm forging thiab silence ntawm lub qhov cub kho cua sov.
Kev Ntsuas Kev Ntsuas: Txhim kho cov khoom ntiaj teb - Lub Quartet ntawm Forging thiab Kev kho cua sov
Pure Origin - Kev kho kom zoo thiab npaj cov khoom siv raw
Txoj kev taug kev pib nrog ntau tshaj cov khoom siv uas yuav tsum tau ua. TongBall tsis tsuas yog qhia cov qib alloy, tab sis kuj qhia cov"purity theem":los ntawm cov txheej txheem tshwj xeeb metallurgical xws li lub tshuab nqus tsev degassing thiab electroslag remelting, cov ntsiab lus ntawm cov khoom tsis zoo xws li sulfur thiab phosphorus thiab tsis yog -metallic inclusions raug txo kom qis qis, muab qhov huv si thiab homogeneous "canvas" rau qhov kev hloov pauv meej tom ntej.
Cov qauv tsim kho tshiab - Multi-directional Precise Die Forging
Qhov no yog qhov tseem ceeb ntawm cov yas deformation theem uas muab lub pob valve nws "skeleton".
Multi-kev taw qhia tuag forging:Tsis zoo li cov tsoos ib txwm- kev taw qhia hammering, TongBall siv ntau- kev taw qhia tuag forging presses, siv lub siab txog li ob peb txhiab tons ib txhij rau cov rhuab steel billet ntawm forging kub. Qhov no ua rau cov hlauzoo li ua uniformly kneaded los ntawm sab hauv los ntawm ib tug invisible giant tes, ua tiav tag nrho cov yas ntws hauv peb - cov lus qhia.
Crystalline fragmentation thiab streamline optimization:Lub siab loj tag nrho cov ntxhib cam khwb cia crystalline nplej, refining lawv. Nyob rau tib lub sijhawm, qhov ntws ntawm cov hlau yuav tsim ib qho txuas ntxiv thiab ntom"Fiber streamline"raws cov kab noj hniav pwm (piv txwv li, cov duab ntawm lub pob valve yav tom ntej) - qhov no zoo li kev ntxhib los mos ntawm cov ntoo, nrog cov qauv fiber ntau raws cov kev ntxhov siab zoo heev txhim kho qhov qaug zog thiab cuam tshuam rau lub zog.
Forging tswj: TongBall suav tau meej thiab tswj cov nyiaj forging deformation (forging ratio) kom cov hlau tau txais kev ua haujlwm txaus txaus thaum tsis txhob muaj kev ntxhov siab ntau dhau. Ib qho khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob khoob.
Kev Nyuaj Siab Nirvana - Daim Duab Ntawm Kev Tshem Tawm Kev Nyuaj Siab
Sab hauv ntawm lub forged ib feem yog sau nrog residual kev nyuaj siab tshwm sim los ntawm uneven deformation, uas yog tus yeeb ncuab ntawm kev ua kom meej thiab lub hauv paus ua rau tsis ruaj tsis khov qhov ntev yav tom ntej.
Nrhav kev pab annealing:TongBall tso cov forgings nyob rau hauv lub qhov cub tswj qhov kub thiab txias thiab ua haujlwm ntev - cua sov thiab txias txias. Cov txheej txheem no zoo li qhov sib sib zog nqus "hlau xav", tso cai rau cov atom kom tau txais lub zog txaus rau kev tsiv teb tsaws qeeb,maj mam thiab maj mam tso tag nrho cov kev ntxhov siab nyob hauv xauvthiab tau txais ib qho ruaj khov - qhov loj me, thaj yeeb sab hauv cov khoom dawb paug.
Kev ua tau zoo Tuning - Kev kho cua sov kawg
Qhov no yog qhov kawg kauj ruam uas txiav txim siab lub pob valve qhov kawg "tus cwj pwm", los ntawm kev hloov pauv theem kom muab nws lub zog, hardness, thiab toughness ua ke yuav tsum tau los ntawm tus tsim.
Kev kho mob:TongBall heats cov khoom mus rau ib tug tshwj xeeb kub kub kom tag nrho yaj cov alloying ntsiab rau hauv lub matrix, tsim ib tug uniform khoom tov thiab npaj rau ntxiv dag zog.
Quenching:Kev ua kom txias nrawm kom khov rau qhov siab - qhov kub thiab txias ntawm cov qauv, tsim cov kev daws teeb meem supersaturated lossis martensite thiab lwm cov qauv siab - lub zog.Kev laus/Reheating: Rov ua kom sov thiab tuav ntawm qhov kub thiab txias kom ua rau cov nag lossis daus ntawm cov khoom hnyav thiab cov khoom hnyav hnyav (xws li carbides) nyob rau hauv ntau tshaj - cov kua dej saturated.TongBallprecisely tswj qhov kub thiab txias raws li "daim ntawv qhia"kom "customize" qhov loj, kom muaj nuj nqis, thiab kev faib ntawm cov theem precipitated, yog li ua tiav qhov kev pom zoo sib npaug ntawm lub zog thiab tawv.
Digitalization ntawm tag nrho cov txheej txheem: Ntawm TongBall, qhov ntsuas kub nkhaus tuav lub sijhawm thiab qhov cua txias ntawm txhua qhov kev kho cua sov tau sau tseg tag nrho, thiab tsim ib qho traceable "kev kho cua sov passport" los xyuas kom meej qhov sib xws hauv kev ua haujlwm.
Cov ntaub ntawv kawm: Tsim ib qho "tsis tuaj yeem-rau- tsis ua haujlwm" hydraulic valve pob rau qhov tob- hiav txwv 10,000-meter ROV
Lub teb chaws -theem tob-sea scientific expedition project yuav tsum tau heev xav tau hydraulic systems rau nws 10,000-meter tej thaj chaw deb tswj underwater tsheb (ROV): Cov pob valve yuav tsum tau tiv tauskaum tawm txhiab lub voj voog nyob rau hauv ib qho ultra- qhov kub siab ib puag ncig ntawm 110 MPa thiab ze rau - khov 0℃dej hiav txwv thaum ua kom muaj kev sib khi. Txhua qhov teeb meem sab hauv microscopic tuaj yeem ua rau muaj kev puas tsuaj loj hauv qab - hiav txwv siab.
Cov tshuaj "gene editing" rau Tongball thiab kev kho cua sov:
Khoom thiab forging qhov kev sib tw kawg: Tongball xaiv tshwj xeeb siab -lub zog stainless hlau. Los ntawmisothermal forging(slow extrusion ntawm qhov kub thiab txias tsis tu ncua), kev tswj qhov kub thiab txias tau ua tiav, ua rau cov kab khiav tsis tau pom dua thiab raug nplua -cov qauv zoo, thiab qib ntsuas ultrasonic (UT) tom qab forging mus txog tus qauv siab tshaj plaws.
"Zero stress" thiab "strengthening" tshav kub kho:
TongBall tau tsim thiab siv cov txheej txheem kev kho cua sov sib xyaw hu ua "Triple Stress Relief + Cryogenic Treatment + Multi-Stage Aging".
Cov txheej txheem pib nrog peb lub voj voog kev ntxhov siab annealing ntawm qhov sib txawv ntawm qhov kub thiab txias, uas nce zuj zus thiab ua kom huv si tshem tawm tag nrho cov seem machining stresses.
Thaum kawg, dhau los ntawm qhov tseeb ntau- theem kev laus, ultra- lub zog siab ntawm cov khoom tau khaws cia thaum qhov qis - qhov kub thiab txias cuam tshuam qhov hnyav tau nce mus rau 150% ntawm cov txheej txheem ib txwm.
Kev txheeb xyuas thiab ua tiav:Lub pob valve xa los ntawm TongBall tsis tsuas yog dhau tag nrho cov kev ntsuas huab cua nyob rau hauv chav kuaj (nrog rau qhov sib npaug ntawm lub neej ntev tshaj li qhov tsim nyog), tab sis kuj ua tiav ntau yam 10,000-meter kev tshawb fawb hauv hiav txwv tob nrog ROV, ua tau zoo. Qhov project no tsis tsuas yog kov yeej cov kev cov nyom, tab sis kuj nws cov txheej txheem forging thiab cov txheej txheem kho cua sov los ua cov"gold standard process"rauTongball rau ultra-siab siab, ultra- qhov kub thiab txias, thiab ntev - lub neej txiav- ntug daim ntawv thov.
Kev txhim kho tus nqi: Forging thiab kev kho cua sov - Qhov tsis pom "kev ua haujlwm zoo"
Dab tsi cov neeg siv khoom thaum kawg kov yog lub pob valve du tiav. Txawm li cas los xij, lub ntiaj teb microscopic sab hauv, tsim los ntawm ntau txhiab hammering thiab meej theem hloov, yog qhov tsim nyog peev tiag tiag, qhov pom tsis tau."kev ua tau zoo infrastructure". Nws tus nqi yog nyob rau hauv:
Tsim kom muaj "lub cev hluav taws xob" tiv thaiv tsis ua haujlwm: Los ntawm cov hauv paus hniav, nws tshem tawm tam sim ntawd thiab kev puas tsuaj los ntawm cov khoom siv sab hauv.
Muab qhov ntev -lub sij hawm "dimensional stability": Ua kom ntseeg tau tias lub pob valve qhov tseeb geometric tsis txav vim qhov kev ntxhov siab sab hauv tso tawm thaum lub sijhawm ntev - kev pabcuam thiab kub hloov pauv, yog li lav qhov ruaj khov ntawm lub foob.
Ua tiav qhov zoo tshaj plaws "lub zog-toughness ratio":Ua kom lub pob valve muaj peev xwm tiv taus siab - kev ntxhov siab thaum tseem tiv thaiv cov kev cuam tshuam tsis txaus ntseeg, ua kom haum rau qhov nyuaj dynamic load.
Tso lub hauv paus rau "predictable lifespan":Cov qauv microstructure zoo heev txhais tau tias qeeb dua thiab hnav zoo dua, ua rau cov qauv kev kwv yees lub neej muaj tseeb dua thiab txhawb kev saib xyuas kev kwv yees.
Hu rau kev nqis tes ua: Tshawb nrhiav "kev yug me nyuam" ntawm koj lub valve core
Puas yog koj tab tom nrhiav kev ntseeg siab kawg rau cov khoom tseem ceeb? Koj puas xav paub dab tsi nyob tom qab cov khoom tiav koj yuav, cov khoom siv tshawb fawb thiab kev tsim khoom dab tsi tau muab zais tom qab nws?
Caw koj los saib xyuas "lub hauv paus ntawm kev ua tau zoo".
Sib txuas lus nrog Tongball thiab pab pawg kho cua sov, koj tuaj yeem:
Tau txais cov txheej txheem forging thiab kev kho cua sov txheej txheem daim ntawv qhia thiab cov ntsiab lus piav qhia rau koj qhov kev ua haujlwm
Nkag siab tag nrho cov txheej txheem kev ua tau zoo cov ntaub ntawv taug qab qhov system los ntawm kev nkag ntawm cov ntaub ntawv tseem ceeb rau cov khoom tiav Tshawb nrhiav yuav ua li cas kom ua tiav lub sijhawm tu ncua ntev thiab kev nyab xeeb dua los ntawm kev ua kom zoo dua "cov noob caj noob ces".
Cia peb pib nrog kev hloov pauv ntawm steel ingot thiab sib koom ua ke tsim lub hauv paus tsis muaj kev ntseeg siab hauv koj cov khoom siv txheej txheem.
